Immersion Cleaning System
ULTRA FINE-DIP
immersion cleaning system
Fully customisable
to meet your requirements
High throughput
for short cycle times
Made in Germany
In-house manufacturing, worldwide service
The UltraFine-DiP is a modular immersion cleaning system designed for series and large-scale production, which cleans both bulk materials and individual parts to meet high to the very highest purity requirements. The immersion cleaning process is supported by ultrasound and can optionally be extended to include an initial process stage involving pressurised injection flushing. Depending on requirements, the system can be fitted with hot-air and/or vacuum drying; existing washing baskets can usually be used directly or guided manually or automatically through the system on transport racks. This allows you to customise the UltraFine-DiP to suit your range of components, your process steps and your throughput.
Overview
Field of application
- For cleaning bulk materials or individual parts with high/medium throughput rates where high/the highest purity requirements apply
- Applications requiring immersion cleaning processes (supported by ultrasonics) as final cleaning steps prior to assembly
Cleaning methods
- Immersion cleaning, supported by ultrasound
- Can be combined with injection pressure flushing
Drying process
Hot-air drying and/or vacuum drying
Advantages
High throughput
The system offers high parts throughput whilst meeting the highest standards for cleaning results in series and large-scale production. Optional multi-line systems handle the transport of items through the system and further increase throughput.
Modular
By combining freely configurable process stages in a modular design, the system achieves the best possible cleaning result for every component.
Customised processes
The recipes for the cleaning processes can be freely configured; individual processes can be deselected, meaning the system is also suitable for a range of components made from different materials.
Precise
The immersion cleaning process is supported by ultrasound, ensuring a particularly thorough clean. Two separate fluid circuits per module keep the cleaning fluids in the process tanks free of particles at all times, ensuring a consistently clean component.
Energy-efficient and safe
- The 20 mm-thick insulation on all sides of the process and storage tanks, as well as all filters and pipework, ensures not only low energy costs but also crucial accident prevention.
- As the insulation is encased in stainless steel sheets and/or aluminium cladding, damage to the insulation is prevented, thereby also ruling out recontamination of the components caused by insulation coming loose.
- Frequency-controlled pumps and servo drives for all material handling operations provide further energy savings.
Easy to look after
All parts that come into contact with the medium are made entirely of stainless steel, and only fittings with minimal dead space are used. These can be easily dismantled, making maintenance and cleaning of the system noticeably simpler.
Suitable for connection
Silberhorn can implement the connection to the downstream assembly line or cleanroom, as well as the automatic return of empty transport racks or washing baskets.
LET’S TALK ABOUT YOUR CLEANING SYSTEM
Tell us which components you need to clean and what level of cleanliness you require. We’ll advise you personally and tailor the cleaning system precisely to your requirements.
Technical specifications
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The UltraFine-DiP is manufactured in a single size: as a 7-stage system for a load size of 400 x 300 x 230 mm. The process modules are permanently integrated into the system.
UltraFine-DiP | |
|---|---|
| General system data |
|
| Dimensions in mm (L x W x H) | 10,800 x 2,650 x 3,600 |
| Internal dimensions in mm (L x W x H) | 400 x 300 x 230 |
| Max. load weight per basket | 50 kg |
| Cleaning agent | Aqueous cleaner |
| ENERGY DATA FOR BASIC MODEL | |
| Electricity consumption | 55 kWh |
| Compressed air consumption | 100 l/min |
| Municipal water consumption |
|
| Deionised water consumption | 1–2 l/min |
| Exhaust air | 3,000 m³/h |
| Supply air | 3,500 m³/h |
| Cooling water for control cabinet | 400 l/h |
Module 1 | Modules 2–7 | Module 8 | Module 9 | |
|---|---|---|---|---|
| Process modules |
|
|
|
|
| Processes | Immersion cleaning | Immersion cleaning | Hot-air drying | Vacuum drying |
| Process volume | 270 l | 270 l | ||
| Feed volume | 290 l | 290 l | ||
| Heating capacity | 15 kW | 15 kW | 18 kW |
|
| Process circuit pressure | 1 – 6 bar | 1 – 3 bar | 40 mbar |
|
| Process circulation capacity | 0 – 150 l/min | 0 – 70 l/min | 1,500 m³/h |
|
| Pressure in bypass circuit |
| 1 – 3 bar |
|
|
| Bypass circulation capacity |
| 0 – 30 l/min |
|
|
| Ultrasonic power | 2 kW | |||
| Ultrasonic frequency | 25 – 40 kHz | |||
| Drive power | 4 kW | 3.5 kW | 22 kW | 5.5 kW |
OPTIONS & ACCESSORIES
- Drainage tray in accordance with WHG § 62
- Filtration system using bag filters or cartridge filters
- Automatic drainage system
- Media heating via hot water or electric heating
- Sampling valves
- Cleaning agent after-dosing
- Exhaust fan
- Automatic loading and unloading station
- Ultrasonic device
- Spray pressure booster
- Continuous vacuum dryer on the production line
- Chamber vacuum dryer within the plant
- Infrared heating in the vacuum dryer
- Remote maintenance for the control system
- Process monitoring, such as conductivity and pH measurement
- Energy data monitoring for electricity, water and compressed air
- Thermal insulation package
- LED process cabin lighting
- Cooling tunnel on the production line
- Refrigeration unit in the control cabinet
- Circulating interlinking system
- Shopping baskets with accessories such as lids, divider rods, etc.
- Demagnetisation
- Online concentration measurement for cleaning medium
- and many additional expansion options – simply get in
touch with us
LET’S DISCUSS YOUR CLEANING TASK
Please describe your requirements or your specific cleaning task to us – the sector, the component and the required level of cleanliness. You’ll receive a response directly from our team of experts within 24 hours.
Your direct contact:
AxelHaschkamp
Head of Sales & Marketing
